Cost of 1 BBL brewing system- 2 vessels brewhouse brewtech beer mash system for sale

1.Malt Crush

Choose the appropriate crushing machine according to the size of the equipment.

2. Mash

Mash is the use of various hydrolytic enzymes contained in malt to gradually decompose insoluble high molecular substances in malt into soluble low molecular substances under suitable conditions.

3. Filter

After the mash is completed, the decomposition of the macromolecular substances in the malt has been completed, and the soluble and insoluble substances that have been dissolved in the mash tank are quickly separated to obtain a clear wort.

4. Boil

Heat the wort to 100°C, boil it for a while, add hops during the boiling process.

5. Whirlpool

After the wort is boiled, the manhole cover will effectively separate the hot coagulum in the wort as soon as possible, and a clear wort has been obtained.

6.Cooling

The wort passes through a plate heat exchanger to cool the wort to the fermentation temperature required by the process.

7.Fermentation

Beer fermentation is a complex biochemical and material transformation process. The main metabolites of yeast are ethanol and carbon dioxide, but a series of fermentation by-products, such as alcohols, acids, and sulfides, are also formed. These fermentation products determine the physical and chemical properties of beer, such as flavor, foam, color and stability, and colleagues also gave beer typical characteristics.

To obtain the final beer product needs to go through the above steps, the more detailed bio-substance conversion is temporarily not studied.

First of all, starting from the crushing of malt, if you want to reduce costs, you can use a manual malt crusher instead of electric machines. This is only for small beer production. 

Secondly, when the mash system does not have too strict requirements for beer production, the hot water tank can be removed, and the mash tun can be used to boil water. After boiling, part of the hot water is pumped into the boiling tun through a water pump, and part is left in the mash tun. 

Secondly, the cooling of wort requires a plate heat exchanger. Even if there is a cooling system for cooling, in order to reduce the power of the chiller and use a smaller cold water tank, the wort after boiling must pass through a plate heat exchanger. It is essential.

Manually adding hops will reduce the device of the hop feeder, but manual placing requires a tank that is close to high temperature, which requires attention.

The pipes are connected throughout the various systems of the equipment, so reducing the length of the pipe that is a big cost reduction， Because the length of the pipeline is reduced, the requirements for the water pump will become smaller, so you can choose a wort pump and a water pump with a smaller head and a lower price.

The way of pipe connection should pay attention to the convenience of beer brewing and should not affect other operations.

Pay attention to the layout of the overall system, choose a location closer to the water inlet and the discharge outlet.

All these suggestions are obvious for reducing equipment costs. If you have any other project plans, please contact WEAMC in time. We will provide you with the most reliable equipment and services with professional production experience.

WEMAC Equipment is located in the beautiful international capital of kite city, Weifang city. It is established in 1958, including 70 senior technologists. We have 530 employees and workers in total. WEMAC provides water treatment equipment for above 60% medicine factories in China local market, totally 3000+ factories and companies. WEMAC has domestic first-class engineers and technicians in high technology designing pharmaceutical equipment, beer brewing equipment, pressure vessels and other professionals who are specialized in pressure vessels designing, R&D of electrical, mechanical manufacturing, welding technology, electric-chemical polishing and GMP/FDA validation, FAT etc.

WEMAC supply annual output of 100000 tons large brewery equipment, annual output of 10000-100000 tons medium-sized brewery equipment, small brewery equipment under annual output of 10000 tons, pilot beer equipment, hotel beer production line, including malt crushing equipment, mashing system, fermentation tank, beer filtration system, filling system, liquor system and process technology. WEMAC also provide beer brewery technical guidance, personnel training, technological formulation, beer new technology research and development and promotion and provide beer production raw materials and equipment accessories.

1. According to the overall beer brewing demand of customers, provide personalized project design plans.

2. According to the overall beer brewing system project design plan, provide detailed technical design plan and overall flow chart.

3. According to the technical plan and flow chart determined by both parties and the room size drawing provided by the customer, design a detailed equipment layout drawing.

4 .Provide a detailed beer brewing system cost budget based on the determined technical plan,flow chart, and equipment layout.

5 .Quality supervision of production and beer brewing process after the contract is confirmed, provide detailed production plan, and regularly provide photos and videos of the beer equipment processing process to customers.

6.After the brewery equipment is processed, customers can go to our brewery equipment factory for product acceptance according to their actual conditions. We provides active cooperation, and provides free board and lodging and detailed factory training.

7.Related services such as factory shipment, transportation, and ship booking.

8.After the equipment arrives at the customer site, we will provide video guidance for the on-site installation of the equipment. If necessary, we can arrange technicians to provide installation and debugging services on site.

9. When the brewery equipment is in use, we will answer relevant questions and technical guidance from customers remotely at any time, and provide technical services for life.

10. According to the brewing process, the relevant recipes for brewing beer can be provided and the brewing can be guided remotely for free.

11.The overall turnkey project of the project may provide part of the brewing system or individual beer equipment, as well as the provision of related raw materials for brewing.

Any need of beer brewing system or plan to bulid your own beer brewery,just let us know.