500L two-vessels craft beer brewery system with jacketed fermenter manufacturer ZXF

WEMAC  500L Craft beer machine with stainless conical fermenter two-vessel brewery

In the world of craft brewing, precision and craftsmanship are paramount. Brewers are constantly seeking innovative solutions to create unique and exceptional brews. Enter WEMAC's 500L Craft Beer Machine with Stainless Conical Fermenter Two-Vessel Brewery, a cutting-edge system designed to elevate your craft brewing experience to new heights.

Beer, with barley bud, hop, water as the main raw materials, yeast fermentation by the production of a low alcohol content with carbon dioxide, known as "liquid Bread", is a low concentration of alcoholic beverages.

Beer alcohol content is the least, so drinking beer is not easy intoxicating health, a small amount of drinking on the other is beneficial to the body. Most of the steam heating beer brewery international beers are now added as auxiliary materials.

Process of beer brewing
Use mill to smash the grains,then transfer to brewhouse.
The brewhouse including the mash/lauter tun,boiling/whirlpool tank and hot water tank if necessary,these parts also have different steam heating beer brewery combinations.
Then the wort will go through the exchanger for cooling down and then to fermenters for fermentation process.
Our beer can be drinked in the fermenters,if need to filling inside the bottles or kegs,need the filter and filling system.

Beer mashing equipment can be divided into the following types according to different saccharification combinations

2-vessels：Mash/lauter tun +kettle/whiripool tun

3-vessels:Mash tun + lauter tun +kettle/whirlpool tun

4-vessels:Mash tun +lauter tun+kettle tun+whirlpool tun

Generally speaking, the more tank combinations, the stronger the mash ability, and the more beer batches that can be produced every day. This also means that the cost of the equipment is higher, and the 500L two-vessel mash is the most economical and affordable compared to the three-vessel mash combination.

WEMAC will select the appropriate mash heating method for the customer according to the customer's local energy supply and demand. We will give the customer the right to choose and provide the customer with the consumption and cost of different methods. The common ones are electric heating and steam heating.

500L mash system

500L mash system is made of high-quality stainless steel, and the material is thicker. It is a double-walled jacket type like the  fermentation tanks,Compared with other suppliers, thick plates not only ensure the durability and reliability of the equipment, but also greatly improve the safety of operation and the stability of equipment use.

Compared with electric coil heating, steam heating has a higher heating rate and a more precise temperature control, and the heating is even and stable during the mash process, and there will be no battering during the mash.

At the bottom is a temperature sensor probe, which is connected with the PLC control system to detect the temperature in the tank, and can independently set the heating temperature and time according to the brewing process of different beer types.Fast heating rate, temperature difference accuracy does not exceed 0.2 degrees Celsius.

Mash kettle tun is with stirrer device,when mashing,the device stirring and makes the grain rotary in the inner tank,The device can be raised and lowered.

The top rotating cleaning spray ball. After the mash process is completed, the acid water/caustic water/hot water/clean water, etc. are introduced from the top cleaning port through the CIP cleaning pump to effectively clean the tank. WEMAC provides customers with CIP cleaning carts. Move according to the location of the system.

The inner surface of the tank is polished. WEMAC has professional endoscopes and other smoothness testing instruments. After repeated testing and tests, the equipment is presented to customers in perfect condition.

The top of the mash tun is equipped with a steam condensate collection and discharge port, and the elbow can be designed according to the installation position on site. top sight glass, with a search light, a gasket inside, strong sealing, and clamp connection, which is convenient for observing the mashing state in the tun.

Square holes on the side, clamp connection, silicone pad inside the door, no leakage, no dead ends, easy to clean. Factory equipped with rake, mashing measuring cylinder, sugar measure and other devices for beer brewing.

All fermentation tanks are made of high quality stainless steel (out Jacket can be 2B or high precision drawing) polishing), strick compliance with national standards, the company provides high-quality product, there is a high market share in Europe and the US, it can meet the a variety of process requirements of draft beer machine.

Unleash Your Brewing Creativity

Precision Brewing: The WEMAC 500L Craft Beer Machine is engineered to provide precise control over every aspect of the brewing process. From mashing and boiling to fermentation, this system ensures consistency and repeatability, allowing brewers to fine-tune their recipes and perfect their craft.

Stainless Steel Excellence: Crafted from high-quality stainless steel, the conical fermenter is not only durable but also resistant to corrosion. Its conical shape promotes yeast settling and efficient fermentation, resulting in cleaner and clearer beer.

Two-Vessel Efficiency: The two-vessel design separates the mashing and boiling processes from fermentation. This streamlines the brewing process, allowing for continuous production and increased efficiency.

500L Capacity: With a 500L capacity, this system is ideal for small to medium-sized craft breweries, brewpubs, and experimental brewers. It strikes the perfect balance between production capacity and flexibility.

Customization Options

Tailored Solutions: At WEMAC, we understand that every brewer has unique needs. That's why our 500L Craft Beer Machine is highly customizable. Whether you're looking to add specific features, customize the control system, or incorporate branding elements, we can tailor the system to your requirements.

User-Friendly Interface: The intuitive control panel ensures ease of operation, even for brewers with varying levels of experience. It allows for precise temperature and time adjustments, ensuring the perfect brew every time.

Exceptional Customer Support: Our commitment to your success doesn't end with the purchase. WEMAC provides outstanding customer support, including installation guidance, maintenance, and troubleshooting assistance.

If you have 500L beer brewing project, WEMAC can help you realize it and open up the local market. Or if you have equipment distribution experience or ideas, please don’t hesitate to tell us that since our establishment 60 years ago, we have provided professional equipment services to customers in more than 40 countries and regions around the world, and look forward to your cooperation.

FAQ

1. What is included in the WEMAC 500L Craft Beer Machine package?

The package typically includes the brewing vessels, such as the mash tun and boil kettle, as well as the stainless conical fermenter. It may also include the control panel, pumps, and other necessary equipment. The specific components can be customized to meet your brewery's needs.

2. What is the production capacity of the 500L Craft Beer Machine?

The 500L Craft Beer Machine is designed for a production capacity of 500 liters of beer per batch. This capacity is suitable for small to medium-sized craft breweries and brewpubs.

3. Is the system customizable to fit my specific brewing requirements?

Yes, WEMAC offers customization options to tailor the system to your specific brewing needs. You can customize features, controls, and even add branding elements to make the system uniquely yours.

4. What materials are used in the construction of the brewing vessels?

The brewing vessels are typically constructed from high-quality stainless steel. This material is chosen for its durability, resistance to corrosion, and ease of cleaning.

5. Is installation assistance provided by WEMAC?

Yes, WEMAC offers installation guidance and support to ensure that the brewing system is set up correctly and safely in your brewery.

6. How does the conical fermenter improve the fermentation process?

The conical shape of the fermenter allows for efficient yeast settling, resulting in cleaner and clearer beer. It also provides a controlled environment for fermentation.

7. What heating methods are available for the mash and boil processes?

WEMAC offers various heating methods, including electric heating and steam heating. The choice of heating method can be tailored to your energy supply and demand.

8. How can I maintain and troubleshoot the brewing system?

WEMAC provides exceptional customer support, including guidance on system maintenance and troubleshooting. We are here to assist you with any technical issues that may arise.

9. Can I scale up my production with this system?

The 500L Craft Beer Machine offers a good balance between production capacity and flexibility. If you require a larger production capacity, WEMAC also offers systems with higher capacities.

10. Is training provided for operating the system?

Yes, WEMAC can provide training for your brewery staff to ensure they are proficient in operating the brewing system efficiently and safely.

If you have more specific questions or would like further information about WEMAC's 500L Craft Beer Machine with Stainless Conical Fermenter Two-Vessel Brewery, please don't hesitate to contact us. We are here to assist you in making an informed decision and meeting your brewing needs.